Yes, it happens.
In my case it was ME that started to say the wrong name, and it didn't happen waking up...it happened during a sexual encounter. I recognized it half a syllable in and tried to choke it back...and it ended up coming out like a name similar, but not identical to MrS's...I thought it had gone unnoticed but later Dude asked me "Who the hell is 'Bob', anyway?" We laughed a lot and told MrS about it later.
Dude now tells me that, during sex, I used to get it wrong quite a bit and never even noticed. He decided to just take it as a compliment, I was so caught up in my sensations that I was delirious with pleasure and just came out with my "default" name (After all Dude was my first male partner after being with MrS for 19 years).
I wouldn't read too much into it - just feel confident that he feels so comfortable with you that his auto-pilot morning routine kicks in. Next time (if there is one) just say, "Yes, I'd like some coffee..and I am Cee, by the way." Then make a joke about the fact that he is SO sexy that he has SO many lovers he can't even keep track of them ALL.
Me: poly bi female, in an "open-but-not-looking" Vee-plus with -
MrS: hetero, probably mono male, my live-in husband (together for 21 years, married for 17)
Dude: hetero, probably poly male, my live-in boyfriend (of 2 years; friends for longer) and MrS's best friend (for several years longer than that)
VV and MsJ: bisexual women with male primaries, LDR FWBs (of 19 and 7 years)
My poly blogs on this site:
The Journey of JaneQSmythe
The Notebook of JaneQSmythe